Project 4: Kennedy Class 3 Modification 1 Partial Denture Design

1. Overview of Case Specifications

Project 4 focuses on a Kennedy Class 3, Modification 1 partial denture

. This is a tooth-borne appliance. Unlike Class 1 or Class 2 cases, there are no rotation lines or dislodgement issues under function.

Key Characteristics:

  • Support: Predominantly tooth-borne, though supported by the palate and ridges.
  • Abutment Teeth: Always the teeth adjacent to the edentulous areas

. In this case: 16, 13, 23, and 27.

  • Indirect Retention: Generally not required for Class 3; however, plating/apron rests are incorporated here to prepare for potential future transitions to a Class 1 or 2 status.
  • Aesthetic Considerations: The anterior section (canines) is in the “smile zone,” requiring low-profile clasping.

2. Clinical Assessment and Preparation

Before finalizing the design, the models must be articulated to check for occlusal clearance

.

  • Occlusion: The midlines are aligned. Quadrant 1 shows an end-to-end relationship, while Quadrant 2 is slightly open. Tooth 3 is in a Class 1 relationship.
  • Rest Preparations: The dentist has prepared mesio-occlusal rests on the molars. It is critical that the metal framework does not exceed the height of these preparations

to avoid occlusal interference.

  • Surveying: The model is surveyed at a 0-degree position

(parallel to the plane of occlusion). Guide planes are equalized to minimize spaces adjacent to the clasps.


3. Design Steps and Components

Step 1: Outline Edentulous Areas and Retention

  • Areas: Teeth 14, 15 (Quadrant 1) and 24, 25, 26 (Quadrant 2).
  • Framework Attachment: Use mesh lattice retention with a non-straight external finishing line

.

Step 2: Identify Direct Retainers

ToothRest LocationClasp TypeUndercut Engagement
16 (Molar)Mesio-occlusalAkers Clasp0.25mm (Distal-buccal)
27 (Molar)Mesio-occlusalAkers Clasp0.25mm (Distal-buccal)
13 (Canine)Cingulum/ApronWrought Wire0.75mm (Mesial-labial)
23 (Canine)Cingulum/ApronWrought Wire0.75mm (Mesial-labial)

Note: Wrought wire is used on the canines to engage deeper undercuts (2/3 below the height of contour) while remaining low for aesthetics.

Step 3: Major Connector

  • Type: Palatal strap verging on a horseshoe design.
  • Placement: Crosses the midline at 90 degrees

. It should be kept 3–5mm below the incisive papilla

and avoid crossing major rugae where possible.

  • Width: Roughly corresponds to the width of the posterior teeth being replaced.

4. Laboratory Procedures

Tripoding the Model

To ensure the model can be re-seated on the surveyor at the correct angle, use one of two methods:

  1. X-Axis Method: Mark the x-axis on the sides and back of the model base

. 2. Three-Point Method: Mark three widely spaced “bullseye” circles

(approx. 3mm diameter) on the tissue surface of the model.

Blockout and Ledging

  • Proximal Surfaces: Apply wax below the height of contour on all four abutment teeth

. Use the analyzing rod to parallel these surfaces to the path of insertion.

  • Gingival Margins: Lightly block out the free gingival margins to prevent metal impingement.
  • Ledging: Create a sharp ledge in the wax at the survey line for the Akers clasps on the molars. This acts as a guide for the wax pattern. Do not ledge the guide planes or the anterior wrought wire areas.
  • Horizontal Shoe Extensions: Incorporate 0.6mm wax extensions distal to the canines and mesial to the molars. This provides a clean internal finishing line

for the acrylic-to-metal junction.

Finalization for Duplication

  1. Bead Line: Score a faint bead line at the anterior and posterior borders of the major connector (avoiding the median suture and incisive papilla).
  2. Prescription Check: Ensure the physical model design matches the written prescription and evaluation guide.
  3. Duplication: Once blocked out and scored, the model is ready for duplication in silicone to create the refractory model.